45RFE, 5-45RFE, 65RFE, 68RFE
Part #
Reference #
Repair kits
Qty
OH 5-45RFE, 65RFE w/pistons 06-up Transt
- Part #
- DP2505
- Reference #
- 72002AAFP
- Extra information
- Contains 5 molded pistons Transtec
OH 5-45RFE, 65RFE w/pistons 06-up Precis
- Part #
- KP13900A
- Reference #
- 72002AAFP
- Extra information
- Contains 5 molded pistons Precision
OH 5-45RFE, 65RFE w/o pistons 06-up
- Part #
- DP2506
- Reference #
- 72002AAFX
- Extra information
- Transtec
OH 5-45RFE, 65RFE w/o pistons 06-up
- Part #
- KP13900AX
- Reference #
- 72002AAFX
- Extra information
- Precision
OH 45RFE w/pistons 99-05 Precision
- Part #
- NK13900-MD
- Reference #
- 72002AFP
- Extra information
- Contains 2 molded pistons
OH 68RFE 07-up w/pistons Transtec
- Part #
- DP2543
- Reference #
- 72002CFP
- Extra information
- Transtec
OH 68RFE 07-up w/pistons Precision
- Part #
- KP13900B
- Reference #
- 72002CFP
- Extra information
OH 68RFE 07-up w/o pistons Transtec
- Part #
- DP2544
- Reference #
- 72002CFX
- Extra information
- Transtec
Frictionpack High Performance 68RFE Rayb
- Part #
- RCPTK-6800
- Reference #
- 72119CHP
- Extra information
CHRYSLER
68RFE GPZ TORQKIT CLUTCH PACK
2007-ON
Part No.RCPTK-6800Raybestos® Powertrain Chrysler 68RFE Complete Set Torqkit features multiple torqkits and friction module, and ZPAK. With an enhanced shift feel, increased torque capacity, and smooth engagements Raybestos Powertrain dropin Torqkits are designed to help tear up the drag strip, bust through the mud, and pull towards success. Instructions are included.
Recommended Use:
High-stress diesel or towing applications with increased horsepower and torque
Shiftkit 45RFE-545-68RFE 99-18
- Part #
- T72165
- Reference #
- 72165
- Extra information
Fits 1999-2011 3.7L - 4.7L - 5.7L . 45RFE, 545RFE and 68RFE Addresses 2-3 Neutral, Drainback, Limp mode, Torque Converter Clutch slide bang and TCC slip codes.
Includes: Heavy Duty accumulator plate/cover and special accumulator seals. Has tough snap ring for input drum.
Includes new Torque converter limit valve system for pump saving cost of new pump.
NOTE: SK 45RFE and 45RFE-HD2 do not make firm or performance type shifts. Both kits produce a "quicker shift" which is the transition time from the release and or apply of the present gear to the next gear. Installation recommendation: Experienced technician Transmission removal necessary: No
SK45RFE
Pistonkit 45RFE 99-05 (2 pistons)
- Part #
- K13900-99
- Reference #
- 72960 + 72980
- Extra information
Part #
Reference #
Filters
Qty
Filter 45RFE, 68RFE 4WD
- Part #
- 92716
- Reference #
- 72010AD
- Extra information
- OEM Number(s): 05013470AE replaced below OEs 05013470AA 05013470AB 05013470AC 05013470AD 4799507
Part #
Reference #
Valvebodies
Qty
Part #
Reference #
Transmission Fluid
Qty
Transmission Fluid Chrysler 1 Liter
- Part #
- TG0011
- Reference #
- TG0011
- Extra information
Performance
ATF+3, ATF+4
Daimler Chrysler MS-7176 en MS-9602
Transmission Fluid Chrysler DRUM 60L
- Part #
- TG0611
- Reference #
- TG0611
- Extra information
Performance
ATF+3, ATF+4
Daimler Chrysler MS-7176 en MS-9602
Part #
Reference #
Valvebody Components / Transmission Specialties
Qty
Accumulator Piston 45RFE, 68RFE
- Part #
- 44894-01K
- Reference #
- Extra information
- Accumulator piston scuffing and bore wear are common issues in Chrysler 45RFE, 545RFE, 65RFE, 66RFE and 68RFE valve bodies, especially when running increased pressures. The OE accumulator pistons have two seal rings. The seal groove at the open end of the piston is a larger diameter, with the seal ring acting as a guide to prevent piston-to-bore contact.The seal groove at the closed end of the piston is a smaller diameter and the seal ring acts as a conventional seal. However, due to the smaller seal groove diameter, the piston will contact the bore when side-loaded resulting in scuffing, wear and leakage of clutch apply pressure.Sonnax accumulator piston kit 44894-01K features two guide seal rings, one at each end of the piston to prevent piston-to-bore scuffing when side loaded. Additionally, the oil sealing ring location is relocated on the piston allowing it to run in an un-worn portion of the bore enabling bores with moderate scuffing to be salvaged. Manufactured from 6061 billet aluminum, these pistons will upgrade late model applications with plastic pistons to prevent transmission failure due to piston breakage.• Dual-guide seals prevent piston-to-bore scuffing
• Updated seal location allows use in scuffed bores
• Prevents transmission failure from broken plastic pistonsContents• Piston• Guide Seals (2)• Seal, scarf-cut
Accumulator Piston Kit 45RFE, 68RFE
- Part #
- 44894-01MK
- Reference #
- Extra information
Accumulator Piston Kit
Part No. 44894-01MKAccumulator piston scuffing and bore wear are common issues in Chrysler 45RFE, 545RFE, 65RFE, 66RFE and 68RFE valve bodies, especially when running increased pressures. The OE accumulator pistons have two seal rings. The seal groove at the open end of the piston is a larger diameter, with the seal ring acting as a guide to prevent piston-to-bore contact. The seal groove at the closed end of the piston is a smaller diameter and the seal ring acts as a conventional seal. However, due to the smaller seal groove diameter, the piston will contact the bore when side-loaded resulting in scuffing, wear and leakage of clutch apply pressure.
Each piston in the Sonnax accumulator piston kit 44894-01MK features two guide seal rings, one at each end of the piston to prevent piston-to-bore scuffing when side loaded. Additionally, the oil sealing ring location is relocated on the piston allowing it to run in an un-worn portion of the bore enabling bores with moderate scuffing to be salvaged. Manufactured from 6061 billet aluminum, these pistons will upgrade late model applications with plastic pistons to prevent transmission failure due to piston breakage.
- Dual-guide seals prevent piston-to-bore scuffing
- Updated seal location allows use in scuffed bores
- Prevents transmission failure from broken plastic pistons
- Pistons (5)
- Guide Seals (10) PTFE, Solid
- Seals (5) PTFE, Scarf Cut
TCC Switch valve OS 45RFE
- Part #
- 44912-08K
- Reference #
- Extra information
TCC Switch valve OS 45RFE
- Valve
- Spring
Chrysler vehicles equipped with 45RFE, 545RFE and 68RFE transmissions often show up in the shop with TCC related troubles. These concerns may include trouble codes accompanied by TCC slip, no lockup, overheating and loss of fuel economy. In some cases, the TCC may be unable to release, resulting in improper lockup and engine stall. Problems such as these are often caused by excess wear in the TCC switch valve bore, which allows vital control pressure to escape the circuit. Reconditioning the bore and installing Sonnax oversized TCC switch valve kit 44912-08K restores crucial clearances for renewed TCC control and operation.
- Lengthened critical spool provides added stability and wear prevention
- Hardcoat anodized aluminum valve combats premature wear
Symptoms: - Engine stall
- Loss of fuel economy
- No lockup
- Overheating
- TCC apply & release concerns
- TCC codes
- TCC lining failure
- TCC slip
Cause:
Bore wear at TCC switch valve allows critical fluid loss that prevents proper TCC operation.
Correction:
Eliminate bore wear and renew TCC action by reconditioning the bore and installing Sonnax oversized TCC switch valve kit.
Required tool:
F-44912-TL8
Shiftkit 45RFE,68RFE High Pressure 2011-
- Part #
- RFE-5B-HP
- Reference #
- Extra information
Built for performance and designed for durability, TranGo’s new Tuneless Technology high pressure kits are compatible with all 45, 5-45, 65, 66 and 68RFE transmissions and includes everything you need to internally reprogram a more robust transmission capable of handling today’s aftermarket engine performance additions, such as tuners, chips or programmers.
TransGo RFE high pressure kits allow increased engine horsepower and torque via aftermarket tuners and other mods without the driveability side effects and cost associated with external transmission PCM programming. Included with the many performance and tow upgrades is an optional triple-disc converter calibration valve, for use with triple-disc converters to modulate the apply rate of the converter clutch, preventing harsh lockup engagement complaints without diminishing the increased holding power benefits.
High pressure without side effects
A re-engineered converter clutch charge system provides graduated TCC apply pressure increases with a built-in safety relief system to prevent converter ballooning. Re-calibrated pressure curve mirrors driver throttle position and torque demand, delivering shorter, cleaner shifts at all throttle openings without harsh or erratic shift feel and bind-ups. These patent-pending internally balanced calibrations provide progressive and seamless clutch apply pressure increases to 210 psi max, a 30% increase over the OEM 160 psi max.
For even greater overdrive clutch capacity, TransGo offers separately a hot-forged 1045 steel fully CNC overdrive pressure plate (part #RFE-PP-ODHP) allowing the addition of extra capacity to the OD stack in all models.
Corrects, Prevents, Reduces
- Friction failure when combined with aftermarket engine performance add-ons
- Soft, slipping or erratic shifting
- Over pressurization of the torque converter (ballooning)
- Harsh triple-disc converter apply
Includes:
TransGo® patent-pending components
- Recalibrated converter and pressure regulator systems
- Torque converter limit system
- Triple separator plate with gaskets
- Triple-disc converter calibration valve
Other calibration components
- Heavy duty accumulator plate
- Heavy duty snap ring for input drum
- Accumulator calibration components
Shiftkit 45RFE,68RFE High Press. 99-2010
- Part #
- RFE-7B-HP
- Reference #
- Extra information
Built for performance and designed for durability, TranGo’s new Tuneless Technology high pressure kits are compatible with all 45, 5-45, 65, 66 and 68RFE transmissions and includes everything you need to internally reprogram a more robust transmission capable of handling today’s aftermarket engine performance additions, such as tuners, chips or programmers.
TransGo RFE high pressure kits allow increased engine horsepower and torque via aftermarket tuners and other mods without the driveability side effects and cost associated with external transmission PCM programming. Included with the many performance and tow upgrades is an optional triple-disc converter calibration valve, for use with triple-disc converters to modulate the apply rate of the converter clutch, preventing harsh lockup engagement complaints without diminishing the increased holding power benefits.
High pressure without side effects
A re-engineered converter clutch charge system provides graduated TCC apply pressure increases with a built-in safety relief system to prevent converter ballooning. Re-calibrated pressure curve mirrors driver throttle position and torque demand, delivering shorter, cleaner shifts at all throttle openings without harsh or erratic shift feel and bind-ups. These patent-pending internally balanced calibrations provide progressive and seamless clutch apply pressure increases to 210 psi max, a 30% increase over the OEM 160 psi max.
For even greater overdrive clutch capacity, TransGo offers separately a hot-forged 1045 steel fully CNC overdrive pressure plate (part #RFE-PP-ODHP) allowing the addition of extra capacity to the OD stack in all models.
Corrects, Prevents, Reduces
- Friction failure when combined with aftermarket engine performance add-ons
- Soft, slipping or erratic shifting
- Over pressurization of the torque converter (ballooning)
- Harsh triple-disc converter apply
Includes:
TransGo® patent-pending components
- Recalibrated converter and pressure regulator systems
- Torque converter limit system
- Triple separator plate with gaskets
- Triple-disc converter calibration valve
Other calibration components
- Heavy duty accumulator plate
- Heavy duty snap ring for input drum
- Accumulator calibration components
TCC Accumulator spring 45RFE [5]
- Part #
- 44912-01
- Reference #
- 72507
- Extra information
TCC Accumulator spring 45RFE [5]
Harsh TCC engagement complaints can occur due to breakage of the TCC accumulator spring in the pump assembly. The OE spring material and design is overstressed in this application. The replacement Sonnax spring 44912-01 is manufactured from an upgraded material to increase spring strength and resiliency
- Upgraded material increases spring strength
- Spring rated for severe duty allows more life cycle deflections
Symptoms: - Harsh TCC apply
Cause:
The OE TCC accumulator spring can fatigue or break due to stress and material characteristics.
Correction:
The Sonnax spring is manufactured from upgraded material to increase spring stregth and resiliency.
TC Limit spring 45RFE [5]
- Part #
- 44912-02
- Reference #
- 72507
- Extra information
TC Limit spring 45RFE [5]
- Improved design and high-quality material prevent fatigue and breakage.
- New design limits converter release pressure to 115-125 psi.
Symptoms: - Broken spring
- Delayed engagement
- Engine stall on engagement
- Loss of power
Cause:
Converter release pressure is reduced when the torque converter limit spring breaks or becomes fatigued.
Correction:
Replace the weak or broken torque converter limit spring with a recalibrated, more durable Sonnax spring.
TC Limit Valve & Sleeve 45RFE
- Part #
- 44912-03K
- Reference #
- 72507
- Extra information
TC Limit Valve & Sleeve 45RFE
- Valve
- Sleeve
- Spring
- Retainer Plate
A worn TC limit bore contributes to converter drainback issues. The Sonnax oversized TC limit valve kit 44912-03K restores normal converter charge and cooler flow, correcting converter overheating problems.
- Wear-resistant sleeve provides support for valve to reduce future valve wear
- Kit includes spring and retainer plate
Symptoms: - Delayed engagement
- Loss of fuel economy
- Loss of power
- Low cooler flow
- Low TCC release pressure
- Overheated converter
- Overheating
Cause:
Severe wear of the TC limit valve bore results in low oil flow into the converter circuit.
Correction:
Oversize the bore with the Sonnax tool kit and install the TC limit valve sleeve kit to restore proper release oil pressure.
Required tool:
F-44912-TL
TCC Regulator Valve Kit 45RFE, 68RFE
- Part #
- 44912-11K
- Reference #
- 72507
- Extra information
TCC Regulator Valve Kit
Part No. 44912-11KIn Chyrsler 45/545/65/66/68RFE transmissions, various converter concerns result from the OE design of the TCC regulator valve. There is minimal valve-to-bore sealing at the line pressure to converter feed circuit, which allows critical apply fluid to leak past the valve spool and directly to exhaust/sump. Typical cores show low vacuum at this critical TCC apply circuit and confirms the issue of poor valve to bore sealing.
Sonnax enhanced drop-in TCC regulator valve kit 44912-11K incoporates an extended spool for additional sealing support at the critical interface between the line pressure circuit and the TCC apply circuit. The Sonnax valve kit is designed as a quick and inexpensive repair for pumps showing initial signs of wear or as an preventative measure to extend the life of the pump. The kit also includes a sturdier accumulator spring retainer, as the OE retainer is often damaged from excess spring force.
- Hardcoat anodized aluminum valve combats premature wear
- Lengthened critical spool for additional sealing area and wear prevention
- Thicker accumulator spring retainer to replace thinner damaged OE accumulator spring retainer
- Drop-in repair that requires no tooling
- Valve
- Spring Retainer
Solenoid switch plug kit A604, A606,45FE
- Part #
- 92835-02K
- Reference #
- 72741
- Extra information
Solenoid switch plug kit A604, A606,45FE
- Outer Plug
- Inner Plug
Fits bores containing OE switch valve with .420" dia. large spool only.
Solenoid switch valve plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups, and burnt 4th or overdrive clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup. Installing patented Sonnax solenoid switch valve plug kit 92835-02K restores normal operation and control to this circuit.
- Patented Sonnax plugs redesigned to prevent cocking
- Annular grooves help center plugs in bore to prevent future side-load wear
Symptoms: - 4th Clutch burned
- Bind-up
- Codes 841, 868, 871, 988, 1775, 1776
- Engine stall (41 & 42 series)
- Failsafe mode
- No lockup (41 & 42 series)
- OD clutch burned
- TCC apply & release concerns (41 & 42 series)
Cause:
Bore wear at solenoid switch valve plugs allows critical pressure loss and causes plugs to hang up in the bore.
Correction:
Recover hydraulic control and prevent valve sticking by installing the patented Sonnax solenoid switch valve plug kit.
WARNING: Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Some Chrysler switch valves measure .420” dia. and others .453” dia. Sonnax offers repairs for both sizes.
Accum.cover 45RFE
- Part #
- 44892-01K
- Reference #
- 72950
- Extra information
Accum.cover 45RFE
- Accumulator Plate
- Accumulator Shim
- Screws (6)
- Washers (6)
- Accumulator plate made from stronger, thicker material to prevent flexing
- Three additional mounting holes and high torque-rated screws prevent the plate or screws from coming loose from normal vibration
- Specially graded tap provides higher torque yield threads
Symptoms:
- Damaged accumulator plate
Cause:
The OE plate flexes and there is insufficient holding force, causing the screws to loosen and break.
Correction:
The Sonnax replacement plate is made from stronger, thicker steel. Mounting is made more secure because the plate has three additional holes, to allow for the addition of three stronger mounting screws.
Required tool:
44892-TL
Sol.sw.plugs A604,41TE,45RFE OS .420"
- Part #
- 92835-18K
- Reference #
- 92741
- Extra information
Oversized Solenoid Switch Valve Plug Kit
Part No. 92835-18KFits bores containing OE switch valve with .420" dia. large spool only.
Requirements:
92835-RM, F-92835-TL18, 92835-BST2 (Recommended), VB-FIX
When using this oversized kit, Sonnax offers two ways to ream the bore: a stand-alone bench reamer 92835-RM (not compatible with 62TE) or tool kit F-92835-TL18 that requires the use of the VB-FIX.
- Switch Valve Plugs (2)
- End Plug
- O-Ring
Sol.sw.valvek.A604,41TE,45RFE OS .453"
- Part #
- 92835-31K
- Reference #
- 92741
- Extra information
Sol.sw.valvek.A604,41TE,45RFE OS .453"
• Outer Plug
• Inner Plug
• Solenoid Switch Valve
• End Plug
• O-Ring
Fits bores containing OE switch valve with .453" dia. large spool only.
Solenoid switch valves and plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore.
This can result in failsafe mode, various codes, bind-ups, and burnt overdrive or 4th clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup.
Reconditioning the bore and installing patented Sonnax oversized solenoid switch valve and plug kit 92835-31K restores vital clearances for renewed operation and control.
• Patented Sonnax plugs redesigned to prevent cocking
• O-ringed end plug positively seals bore
• Annular grooves help center valve and plugs in bore to prevent future side-load wear
• Hardcoat anodized aluminum valve and plug combat premature wear
Symptoms: • 4th Clutch burned • Bind-up • Codes 841, 868, 871, 988, 1775, 1776 • Engine stall (41 & 42 series) •Failsafe mode • No lockup (41 & 42 series) • OD clutch burned • TCC apply & release concerns (41 & 42 series) Cause:
Excess bore wear at the solenoid switch valve circuit allows critical pressure loss and causes plugs to hang up in the bore.
Correction:
Recover hydraulic control and prevent valve sticking by reconditioning the bore and installing the patented Sonnax oversized solenoid switch valve and plug kit.
WARNING: Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Some Chrysler switch valves measure .420” dia. and others .453” dia. Sonnax offers repairs for both sizes.
Sol.sw.valvek.A604,41TE,45RFE OS .420"
- Part #
- 92835-32K
- Reference #
- 92741
- Extra information
Sol.sw.valvek.A604,41TE,45RFE OS .420"
• Valve
• Inner Plug
• Outer Plug
• End Plug
• O-Rings (2) 1 Extra
Fits bores containing OE switch valve with .420" dia. large spool only.
Solenoid switch valves and plugs in listed Chrysler transmissions cause bore wear as they oscillate and stroke during operation. This wear allows pressure loss and cross-leakage, and often permits the plugs to cock and hang up in the bore. This can result in failsafe mode, various codes, bind-ups, and burnt overdrive or 4th clutches. In 41 and 42 series units, TCC concerns can result, including engine stalling due to improper lockup.
Reconditioning the bore and installing Sonnax oversized solenoid switch valve and plug kit 92835-32K restores vital clearances for renewed operation and control.
• Patented Sonnax plugs redesigned to prevent cocking
• O-ringed end plug positively seals bore
• Annular grooves help center valve and plugs in bore to prevent future side-load wear
• Hardcoat anodized aluminum valve and plug combat premature wear
Symptoms: • 4th Clutch burned • Bind-up • Codes 841, 868, 871, 988, 1775, 1776 • Engine stall (41 & 42 series) • Failsafe mode • No lockup (41 & 42 series) • OD clutch burned • TCC apply & release concerns (41 & 42 series) • TCC codes (41 & 42 series) Cause:
Excess bore wear at the solenoid switch valve circuit allows critical pressure loss and causes plugs to hang up in the bore.
Correction:
Recover hydraulic control and prevent valve sticking by reconditioning the bore and installing the patented Sonnax oversized solenoid switch valve and plug kit.
WARNING: Measure large spool diameter on OE switch valve as shown here to verify which Sonnax part will fit the unit being repaired. Some Chrysler switch valves measure .420” dia. and others .453” dia. Sonnax offers repairs for both sizes.use tool F-92835-TL32
Sol.sw.valvek.A604,41TE,45RFE OS .420"
- Part #
- RFE-SV420-WT
- Reference #
- 92741
- Extra information
- 1989 and newer Chrysler vehicles equipped with A604, A606, 40TE, 41TE/S, 42LE, 62TE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE or 68RFE all utilize a solenoid switch valve and two switch valve shuttle plugs (there are three plugs in the bore however one acts only as an end plug). The shuttle plugs are prone to create bore wear and complaints and associated codes. The purpose of the solenoid switch valve and the two independent shuttle plugs is to allow one single PWM type solenoid that is designated “Low Reverse-Converter Clutch” to perform two separate functions. When the solenoid switch valve is latched in its outboard position, the LR/CC solenoid controls the oil flow to the low and reverse brake for 1st gear. On the other hand, when the solenoid switch valve is latched in the inboard position which is 2nd gear and all ranges beyond the LR/CC solenoid now controls the converter clutch. The first complaint occurs when contamination is present. This often causes the valve to stick in its bore resulting in limp-in mode and is accompanied by code P1776. Limp-in mode is 2nd starts with no upshift on the four speed models. Alternatively, a 1-4 shift strategy is limp-in mode on the rear wheel drive six speed models. Overdrive clutch failure and P0871: The second complaint with this switch valve and shuttle plug assembly is not as evident. It is the dreaded overdrive clutch pack failure that is accompanied by the trouble code P0871. The solenoid switch valve itself only strokes one time between 1st and 2nd gear. It’s in the outboard position for 1st gear and then strokes to the inboard position for the remaining forward gears. The two shuttle plugs that share one portion of the bore with the solenoid switch valve (larger end) is where the activity and wear is happening once the transmission has shifted into 2nd gear. Consequently, the shuttle plugs will wear out their independent area of the bore where they ride while the switch valve area of the bore remains in good condition. When driving in 1st or 3rd gear, oil pressure goes between the solenoid switch valve and the most inboard shuttle-plug to keep the switch valve latched in its inboard position. However, with a compromised bore, pressure can cross leak around the inboard plug and into the overdrive clutch oil circuit, partially applying the OD clutch pack when it should be fully released. The consequences of this leak around the shuttle plug is the OD clutch will be dragging ON, which eventually leads to OD clutch friction plate failure. This leak will feed enough pressure to the OD circuit to close the OD pressure switch which should remain open until the OD clutch is commanded to apply. With the OD switch closing when it should be open, the computer trips the code P0871 (overdrive pressure switch rationality). Features and benefits: The TransGo switch valve kit includes a redesigned precision USA-made steel valve with a spring pocket at its inboard end. The kit also includes three oversized steel shuttle-plugs. These components restore the hydraulic circuit integrity eliminating the Overdrive clutch drag and the P0871 code. The redesigned vale helps prevent sticking. No need for expensive fixture required with the self-piloted reamer. Corrects/Prevents/Reduces: O/D clutch failure No lock-up Limp-in mode Codes P1775, P1776, P0841, P0846, P0871, P0876 and P0988
Sol.sw.valvek.A604,41TE,45RFE OS .453"
- Part #
- RFE-SV453-WT
- Reference #
- 92741
- Extra information
- 1989 and newer Chrysler vehicles equipped with A604, A606, 40TE, 41TE/S, 42LE, 62TE, 42RLE, 45RFE, 545RFE, 65RFE, 66RFE or 68RFE all utilize a solenoid switch valve and two switch valve shuttle plugs (there are three plugs in the bore however one acts only as an end plug). The shuttle plugs are prone to create bore wear and complaints and associated codes. The purpose of the solenoid switch valve and the two independent shuttle plugs is to allow one single PWM type solenoid that is designated “Low Reverse-Converter Clutch” to perform two separate functions. When the solenoid switch valve is latched in its outboard position, the LR/CC solenoid controls the oil flow to the low and reverse brake for 1st gear. On the other hand, when the solenoid switch valve is latched in the inboard position which is 2nd gear and all ranges beyond the LR/CC solenoid now controls the converter clutch. The first complaint occurs when contamination is present. This often causes the valve to stick in its bore resulting in limp-in mode and is accompanied by code P1776. Limp-in mode is 2nd starts with no upshift on the four speed models. Alternatively, a 1-4 shift strategy is limp-in mode on the rear wheel drive six speed models. Overdrive clutch failure and P0871: The second complaint with this switch valve and shuttle plug assembly is not as evident. It is the dreaded overdrive clutch pack failure that is accompanied by the trouble code P0871. The solenoid switch valve itself only strokes one time between 1st and 2nd gear. It’s in the outboard position for 1st gear and then strokes to the inboard position for the remaining forward gears. The two shuttle plugs that share one portion of the bore with the solenoid switch valve (larger end) is where the activity and wear is happening once the transmission has shifted into 2nd gear. Consequently, the shuttle plugs will wear out their independent area of the bore where they ride while the switch valve area of the bore remains in good condition. When driving in 1st or 3rd gear, oil pressure goes between the solenoid switch valve and the most inboard shuttle-plug to keep the switch valve latched in its inboard position. However, with a compromised bore, pressure can cross leak around the inboard plug and into the overdrive clutch oil circuit, partially applying the OD clutch pack when it should be fully released. The consequences of this leak around the shuttle plug is the OD clutch will be dragging ON, which eventually leads to OD clutch friction plate failure. This leak will feed enough pressure to the OD circuit to close the OD pressure switch which should remain open until the OD clutch is commanded to apply. With the OD switch closing when it should be open, the computer trips the code P0871 (overdrive pressure switch rationality). Features and benefits: The TransGo switch valve kit includes a redesigned precision USA-made steel valve with a spring pocket at its inboard end. The kit also includes three oversized steel shuttle-plugs. These components restore the hydraulic circuit integrity eliminating the Overdrive clutch drag and the P0871 code. The redesigned vale helps prevent sticking. No need for expensive fixture required with the self-piloted reamer. Corrects/Prevents/Reduces: O/D clutch failure No lock-up Limp-in mode Codes P1775, P1776, P0841, P0846, P0871, P0876 and P0988
Solenloid repairkit 45RFE
- Part #
- 44836-01K
- Reference #
- 92761
- Extra information
Solenloid repairkit 45RFE
- Solenoid Spacer
- Black O-Rings (6) Small
- Brown O-Rings (6)
- Black O-Rings (6) Large
- Square-Cut Rubber Insulators (6)
- Switch Diaphragms (5)
- Green O-Ring
- Blue O-Ring
Worn Chrysler 45RFE, 545RFE and 68RFE solenoid blocks can trigger false/intermittent pressure switch codes due to circuit board flexing. These solenoid blocks can easily be rebuilt, with Sonnax solenoid repair and spacer kit 44836-01K, which uses both a spacer to stop circuit board flexing and sealing components to prevent leakage.
- Installing Sonnax spacer to the solenoid block prevents intermittent pressure switch code issues
- New O-rings, insulators and diaphragms prevent leaking
Symptoms: - Code 841, 846, 871, 876, 988
Cause:
Flexing of circuit board causes the pressure switch to stick in the circuit board.
Correction:
Restore proper function of worn solenoid blocks and prevent flexing of circuit board with Sonnax solenoid repair and spacer kit.
Part #
Reference #
Frictions
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Powerpack 45RFE, 68RFE UD/OD
- Part #
- 128755
- Reference #
- 72100AHPPK
- Extra information
- Adds more clutches in the UD/OD clutch for durability
Friction OD 45RFE 2.3mm [4] GPZ Rayb
- Part #
- GPZ140
- Reference #
- 72100GPZ
- Extra information
Part #
Reference #
Steels
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Part #
Reference #
Pressure Plates
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Pressure Plate OD 45RFE, 68RFE HP
- Part #
- RFE-PP-ODHP
- Reference #
- 72140
- Extra information
Hot-Forged 1045 Steel Fully CNC Overdrive Pressure Plate allows the addition of extra capacity to the OD stack
Fits all 45, 5-45, 65, 66 and 68RFE gas and diesel OEM drums.
FEATURES
Easily add extra capacity to the OD stack in all models:
- Add 2 single sided OD frictions for a total of 14 (diesel) for a 15% gain
- Add 1 double sided OD friction for a total of 5 (gas) for a 25% gain
Pressure plate UD/OD cl. 45RFE
- Part #
- 128761A
- Reference #
- 72142
- Extra information
- OEM 04799108AD 12 teeth inside diameter 137mm Thickness 7.5mm
Pressure plate OD/REV 68RFE NLA
- Part #
- 72142B-01
- Reference #
- 72142B
- Extra information
- OD/Reverse 4-Lug Reaction Plate Part No. 72142B-01 OE Part No. 52119930AB Direct OE replacement OD/Reverse 4-lug reaction plate 72142B-01 for use in Chrysler 68RFE units.
Part #
Reference #
Bushings
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Bush Pumpgear Center 68RFE
- Part #
- 72530B-03
- Reference #
- 72507
- Extra information
Bush Pumpgear Center 68RFE
Center Pump Gear
- Material: Steel backed aluminum
- Bushing Style: Precision
Chrysler 68RFE pump bodies are frequently found to have a scored bearing surface or pump wear and fractures where the center gear drive flange passes through the pump. The Sonnax center pump gear 72530B-02 and/or bushing 72530B-03 salvages pumps with this type of wear. The score damage is machined out of the pump when the center pump gear bore is oversized to accept a precision, steel-backed aluminum bushing.
- Allows salvage of pump bodies scored at center gear bearing surface
- Redesigned center gear drive flange reduces turbine hub engagement play and noise
- The correctly installed steel-backed aluminum alloy precision bushing extends pump life
WARNING: Pumps with wear or damage to the face of the pump pocket cannot be repaired using these parts. Replace the pump.NOTE: Pumps with worn center pump gear bores must be machined to 2.172" +/- .0005" prior to bushing installation.
Part #
Reference #
Seals
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Part #
Reference #
Gaskets
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Part #
Reference #
Washers & Bearings
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Bearingkit 45RFE
- Part #
- SBK-C17
- Reference #
- 72201A
- Extra information
Bearing kit
- Input Support/Input Drum
- Underdrive Hub/Input Drum
- Underdrive Hub/Overdrive Hub
- Overdrive Hub/Reverse Hub
- Reaction Annulus to Reaction Sun Gear
- Reaction Sun Gear to Reaction Carrier/Reverse Sun Gear
- Reaction Carrier/Reverse Sun Gear to Reverse Carrier
- Reverse Carrier to Input Sun Gear NOTE: This bearing for 1999-early 2004 only. Late 2004-later models will have .204 thick bearing in this location.
- Input Sun Gear to Reverse Annulus/Input Carrier
- Reverse Hub to Center 2C/4C Drum Support
- 2C/4C Support to Reaction Annulus
- Reverse Planetary Carrier to InputSun Gear
'99-Later
Bearingkit 65RFE,66RFE 68RFE 2007-up
- Part #
- SBK-C18
- Reference #
- 72201C
- Extra information
Bearingkit 68RFE
- Input Support/Input Drum
- Underdrive Hub/Input Drum
- Underdrive Hub/Overdrive Hub
- Overdrive Hub/Reverse Hub
- Reaction Sun Gear to Reaction Carrier
- Reverse Hub to Center 2C/4CDrum Support
- 2C/4C Support to Reaction Annulus
- Reaction Carrier/Reverse Sun Gear to Reverse Carrier
- Output Shaft to L/R Clutch/Rear Case
- Reverse Planetary Carrier to Input Sun Gear
2007 & later
Part #
Reference #
Electrical Components
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Solenoid Block 45RFE04-up(White)68RFE
- Part #
- 72420A
- Reference #
- 72420
- Extra information
White connector 2004-
Retrofits 99-03 (black connector) when used with TRS Cam plate D72448
Also fits 2011-up grey connector
See also the bulletin, which you can download
OEM# 52119435AF, 68353383AB, 68002342AF
Sensor linepressure 45RFE OEM
- Part #
- 45RFE-SOL01
- Reference #
- 72429
- Extra information
Wire rep.kit speedsensor 45RFE
- Part #
- DK44956W
- Reference #
- 72436 + 72438
- Extra information
Speedsensor 45RFE in+out [2],42RLE input
- Part #
- 72438A
- Reference #
- 72438
- Extra information
- 45RFE uses 1 for input speed and 1 for output speed 42RLE uses 1 for input speed
PlateTRS cam plate 45RFE
- Part #
- D72448
- Reference #
- 72448
- Extra information
- Updated part You need this when you replace early black-connector solenoid pack with late white-connector See bulletin on this page
Line press. booster 45RFE- 68RFE 15-30 >
- Part #
- RFE-LB1
- Reference #
- 72761
- Extra information
Line Pressure Booster Kit Part No. RFE-LB1 Fits gas and diesel units.
Chrysler RFE transmissions have a unique, full range pressure transducer and real-time adaptive closed-loop pressure control system. Because of this, it is not possible to raise pressure in an RFE the same way you would in other transmissions.
The typical method of installing a stronger pressure regulator spring or larger boost valve will not work because the RFE control module will simply adapt and return pressure to OE specification. An electrical booster option is the only way to raise pressure on an RFE. Sonnax line pressure booster kit RFE-LB1 is an improved design over a simple resistor circuit.
Featuring an integrated chip (IC) circuit and a stronger pressure regulator spring, this new kit delivers 10 psi increase at lower pressure range and 25 psi increase at higher pressure ranges. Only Sonnax line pressure booster kits provide progressive pressure increase which gives you smooth engagements and lower load on the pump at idle, but a greater increase in pressure as the transmission is worked harder.
To find out more about how the kits work, and what results you can expect, see Achieving a Progressive Pressure Boost in RFEs. This kit is ideal for heavy duty and modified vehicles and even stock transmissions when a little extra pressure is desired.
• Achieve shorter shifts and increased torque capacity without creating low-speed harshness
• Improved clutch holding capacity for increased durability
•Progressive pressure increase as driving conditions become more demanding
• One kit fits both gas and diesel applications
Contents
• Pressure Regulator Spring • Wiring Harness with Connectors
Connector 45RFE-68RFE Transducer
- Part #
- RFE-RC1
- Reference #
- 72761C
- Extra information
- Chrysler RFE transmissions use a pressure transducer to monitor line pressure. It is common for the harness-side electrical connector to break or for the pins to corrode, resulting in line pressure problems and trouble codes. Sonnax RFE transducer connector RFE-RC1 is an OE-style replacement that is equipped with a pigtail for trouble-free splicing.
Part #
Reference #
Sprags & One way clutches
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Sprag assembly 68RFE Low/Reverse
- Part #
- 140421AM
- Reference #
- 72644
- Extra information
- OEM 52119741AA
Part #
Reference #
Pistons
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Part #
Reference #
Hard Parts
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Cover pump 45RFE Alu. 99-06
- Part #
- 72519
- Reference #
- 72519A
- Extra information
- OEM 04799609 Needs seal in pump 13919N
Cover pump 45RFE Alu. 99-06 OEM
- Part #
- 04799609
- Reference #
- 72519A
- Extra information
- OEM 04799609 Needs seal in pump 13919N
Cover pump 45RFE Steel 07-up
- Part #
- 72519A
- Reference #
- 72519B
- Extra information
- OEM 52119859AA 68009858AC Uses seal 13825
Pumpgear centergear only 68RFE
- Part #
- 72530B-02
- Reference #
- 72530
- Extra information
Center Pump Gear
Chrysler 68RFE pump bodies are frequently found to have a scored bearing surface or pump wear and fractures where the center gear drive flange passes through the pump. The Sonnax center pump gear 72530B-02 and/or bushing72530B-03 salvages pumps with this type of wear. The score damage is machined out of the pump when the center pump gear bore is oversized to accept a precision, steel-backed aluminum bushing.
- Allows salvage of pump bodies scored at center gear bearing surface
- Redesigned center gear drive flange reduces turbine hub engagement play and noise
- The correctly installed steel-backed aluminum alloy precision bushing extends pump life
WARNING:Inspect pump bore and pump pocket face below the center gear. Damaged bores can be corrected using center pump gear bushing 72530B-03. Damaged pockets cannot be repaired using these parts. Replace the pump.
OD clutch housing kit 45RFE, 68RFE
- Part #
- 72960-16K
- Reference #
- 72561
- Extra information
- Smart-Tech® Overdrive Clutch Housing Kit
Part No. 72960-16K
OE Part No: 68029262AA• Overdrive/Reverse Housing
• Bolt-On Anchor Plate
• Anchor Plate Shims (2)
• UD/OD Reaction Plate
• Adapter Sleeve
• Lip Seal
• Friction Clutch Plates (6)
• Steel Clutch Plates (5)
• Screws (12)
• Chisel Not shown
Dodge trucks pulling heavy loads or boosted to 400–600HP are at high risk for Overdrive burnup due to the stock transmission’s insufficient clutch capacity and fragile OE clutches.Even small amounts of heat and extra torque will push the thin (.034"), single-sided clutches over the edge, distorting the clutch pack. The fact is, any distortion of the clutch pack takes the clearance out of spec and makes overdrive clutch burnup inevitable.Keep hardworking trucks on the road with the Sonnax Smart-Tech® overdrive clutch housing kit 72960-06K.The unique billet aluminum housing holds a physically taller clutch pack and increases OD apply area by 16%. Plus, 2X thicker clutches increase clutch pack steel mass by 28% for unrivaled heat dissipation.This groundbreaking new kit is the only top-of-the-line upgrade that eliminates clutch problems without relying on valve body/pump modifications or adding the expense of extra components.Modified housing holds physically larger clutch pack for 20% more clutch capacity
2X Thicker steels and double-sided clutches increase steel mass by 28% for unrivaled heat dissipation
Bolt-on anchor plate eliminates clutch pack flexing and distortion that contribute to heat build-up 16% More OD apply area for firmer, more controlled shifts
Combine with Sonnax line pressure booster kit RFE-LB1 for even higher levels of performance.
WARNING: This kit requires use of the input clutch retainer found in '07-later units (OE part number 04799648AB). All 68RFE, 66RFE, 65RFE should have this retainer. For 45RFE and 545RFE '99-'06 applications, the input clutch retainer must be replaced with '07-later version. See instructions for retainer identification and verification measurements.
Input shaft 68RFE 11 3/4 "
- Part #
- 72670C
- Reference #
- 72670C
- Extra information
Heavy Duty Input Shaft
Part No. 72670B-01OE Part No. 68029247AA
Input shaft failure is common as power levels are increased in Chrysler 68RFE units. Sonnax heavy duty input shaft 72670B-01 is precision-engineered for unrivaled performance in high-horsepower gas and diesel applications. Machined from 300M ultra high-strength steel for exceptional toughness and manufactured with rolled turbine splines for resistance to spline-twist, the shaft also features a larger diameter at the cross holes for increased strength and resistance to fracture.
- Suitable for any high-horsepower street, towing or competition application
- Rolled splines for increased durability
- Specially heat-treated and processed for maximum toughness and straightness
- Manufactured from 300M ultra high-strength steel for maximum strength and resistance to fracture
- Includes checkball assembly and line-bored bushing
Part #
Reference #
Tools
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Bore sizing tool A604, A606, 45RFE
- Part #
- 92835-BST2
- Reference #
- 72741
- Extra information
Bore sizing tool A604, A606, 45RFE
When used after reaming, this tool provides exact bore sizing and superior bore surface finish, leaving bore prepared for installation of Sonnax oversized solenoid switch valve plug kit 92835-18K.
Tool for 44912-03K 45RFE TC limitvalve
- Part #
- F-44912-TL
- Reference #
- Tool
- Extra information
Tool for 44912-03K 45RFE TC limitvalve
- Roughing Reamer
- Finishing Reamer
- Reamer Jigs (2)
- Guide Pin
Tool Kit for 44912-03K
NOTE: Sonnax F-Tool kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture.
Tool for 44912-08K 45RFE TCC Switch valv
- Part #
- F-44912-TL8
- Reference #
- Tool
- Extra information
Tool for 44912-08K 45RFE TCC Switch valve
- Reamer
- Guide Pin
- Reamer Jig
Tool Kit for 44912-08K
NOTE: Sonnax F-Tool kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture.
Reamer Sol.sw.valve A604,45RFE,42RLE 420
- Part #
- F-92835-TL
- Reference #
- Tool
- Extra information
Tool Kit
Part No. F-92835-TLTooling: VB-FIX
Tool kit for 92835-21
Contents
- Reamer
- Reamer Jig
- Guide Pin
Reamer Sol.sw.valve A604,45RFE,42RLE 453
- Part #
- F-92835-TL31
- Reference #
- Tool
- Extra information
Reamer Sol.sw.valve A604,45RFE,42RLE 453
- Reamer
- Reamer Jig
- Guide Pin
Tool Kit for 92835-31K
NOTE: Sonnax F-Tool kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture.
Reamer Sol.sw.valve A604,45RFE,42RLE 420
- Part #
- F-92835-TL32
- Reference #
- Tool
- Extra information
Reamer Sol.sw.valve A604,45RFE,42RLE 420
- Reamer
- Reamer Jig
- Guide Pin
Tool Kit for 92835-32K
NOTE: Sonnax F-Tool kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture.
Part #
Reference #
Various
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Part #
Reference #
Torque Converters
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Part #
Reference #
Complete transmissions
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